- SOGEMI PRODUCTS
MOULDING LINES
No-Bake moulding lines:
Cutting-edge solutions for the production of precise and resistant resin sand moulds.
Sogemi offers customised solutions for the handling and demoulding of moths and brackets in foundries, including technologies for compaction on vibrating tables, the automation of forming lines with tipping machines for the extraction of moulds, painting systems, branching lines and manipulators for automatic closing. These solutions improve productivity, reduce costs and ensure higher quality in the process.We complete the process with casting and cooling lines.
Sogemi Vibrating Tables
PERFECT COMPACTION AND CONTINUOUS PRODUCTION
Our vibrating tables are designed to optimise your production processes, ensuring uniform compaction of sand forms. Thanks to the wide range of models and the possibility of customisation, you will surely find the ideal solution for your needs.
Why choose our vibrating tables?
- Flexibility: Adjust the intensity of the vibration according to your specific needs, thanks to the integrated inverter.
- Efficiency: Increases productivity and reduces waste thanks to optimal material compaction.
- Robustness: Built with high quality materials to ensure long life.
- Customisation: Ability to choose between different models and configurations to adapt to any type of application.
Moulding Loop
MAXIMISE YOUR PRODUCTION WITH ADVANCED TECHNOLOGY
Sogemi moulding loops are the ideal solution for those seeking high-quality resin sand moulds combined with productivity and flexibility. Thanks to high automation and process control, including model recognition with RFID technology, these lines guarantee high productivity and accuracy.
Why choose our moulding Loops?
- High productivity: Thanks to automation, you increase productivity and minimise errors thanks to the automatic control of the plant process.
- Flexibility: Easily manage different sizes of moulds and flasks, thanks to a fully tailor-made configuration.
- Accuracy: RFID technology guarantees automatic model recognition.
CAROUSEL
CONTINUOUS PRODUCTION IN MINIMAL SPACE
Our carousel is the ideal solution for those looking for a compact and efficient forming system. Thanks to its circular configuration, the machine provides automatic and flexible production, optimizing the available space.
Why choose our carrousel?
- Compactness: Space-saving design compared to traditional moulding loops, ideal for limited spaces.
- Flexibility: Configurable with different forming stations, to adapt to different production needs.
- High productivity: Thanks to plant automation, you reduce the use of labour and minimise errors thanks to automatic process control.
- Customisation: Possibility to customise the carrousel with different options, to adapt it perfectly to your specific needs.
STRIPPING
Customised SOLUTIONS FOR EVERY NEED
Stripping is a crucial phase in the production process. Sogemi offers a wide range of customised solutions to meet your specific needs.
Our stripping solutions:
- Roll-over: Ideal for shapes of any size, our tippers guarantee a high production capacity and great flexibility.
- Stripping pins station with pantograph: This solution is perfect for large flasks, guaranteeing maximum precision and reduced cycle times.
Painting
AUTOMATED SYSTEMS FOR FLASKS AND MOULDS
Sogemi offers a wide range of automated painting systems, designed to ensure a uniform finish of brackets and mottes. Thanks to our experience and cutting-edge technology, we are able to offer customised solutions to meet every production need.
Our painting solutions:
- Automatic Manipulators: Ideal for a wide range of applications, our automatic manipulators offer flexibility and precision.
- Tilting system: ideal for the handling and painting of medium and large parts, clamps systems represent an effective and productive solution.
- Chain Manipulators: Ideal for painting large flasks, chain manipulators offer high load capacity and flexibility.
MOULD MANIPULATOR
The manipulator is a machine created and designed to lift and rotate mots. In particular, it is used in mott coupling operations.The Sogemi range of manipulators covers most mott sizes and is available in electric and hydraulic versions. Equipped with a balancing system to obtain a correct centre of gravity of the system.
MOULD AUTO-CLOSER
A fully automatic solution for closing moulds with maximum precision and without the need for operator intervention.The system is integrated with a floating table, which guarantees a perfect alignment to each cycle, ensuring high quality results.
Why choose our automatic coupler?
- Other productivity: it is a fully automatic system with reduced cycle times
- Quality: perfect repeatability in the motte coupling operation
- Flexibility: the system automatically reads the dimensions of the incoming motes and proceeds automatically in the operations.
Chain Manipulator
SAFETY AND EFFICIENCY IN LIFTING FLASKS UP TO 100 TONS
Our chain manipulator, available in different models, is designed to safely and efficiently lift and rotate large flasks, up to 100 tons. Thanks to the radio control and assisted self-balancing, the operator can work with maximum safety and precision.
Why choose our chain manipulator?
- Safety: Equipped with radio control for precise and remote control, with assisted self-balancing for greater stability.
- Efficiency: Fast and precise lifting and rotation, to optimise cycle times.
- Capacity: Handles flasks up to 100 tons, with a maximum customisable chain opening.
- Flexibility: Adaptable to different types of flasks and different work configurations.
CASTING AND COOLING LINES
Sogemi offers automated casting and cooling lines, designed to optimise production processes in foundries. Thanks to the flexible management of cooling times and the automatic discharge on the distrector, our lines guarantee high productivity and a constant quality of the finished product.
Customised solutions for every need
MULTI-LEVEL COOLING LINES
To increase the available space and allow the insertion of additional cooling lines, and thus increase the casting capacity, the multi-level cooling system was developed. Transfer trollies, equipped with a forklift, can also move in the vertical direction to store the moulds on different floors.Our lines are highly customisable to adapt to the specific needs of each customer. We offer a wide range of solutions, from small line to high capacity line, to meet the needs of any foundry.
Advantages of Sogemi casting lines:
- High productivity: Continuous and automated production to maximise the yield of the plant.
- Flexibility: Management of different sizes of shapes and materials.
- Quality: Control of cooling time.
- Security: Integrated security systems to protect operators.
- Integration: Ease of integration with existing plants.
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