- PRODOTTI SOGEMI
RECOVERY AND TREATMENT OF SANDS
Sogemi offers a wide range of sand reclamation plants.Starting from the shakeouts of different sizes, combined with our mechanical reclamation plants, we are able to meet every production need. Our chromite separation plants and cooler classifiers guarantee the best sand cleanliness. To conclude, our sand thermal regeneration plants guarantee the highest level of quality in regenerated sand.
Sogemi SHAKEOUTS The efficient solution for sand reclamation
Sogemi shakeout are industrial machines designed to to crush and recycle sand mould, reducing them to lumps or granular size. Available in different configurations (T and DTP series), they adapt to any sand treatment and recovery need.
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T series shakeout
T series are ideal for reducing sand forms into small lumps, ready to be further processed by a mechanical reclamation plant. Thanks to a vibrating channel and a bucket elevator, the sand is transported efficiently to the subsequent treatment phases. -
DTP series pre-regenerative shakeout
DTP series are designed to reduce sand into granular sizes, suitable to be transported by pneumatic route. Thanks to the double level of grids, these machines combine the action of shakeout with the mechanical reclamation of the sand. The secondary grid is equipped with automatic doors for extracting waste. -
Large shakout
To handle large volumes of sand, Sogemi offers modular solutions that combine multiple T or DTP series untilers. These configurations allow you to achieve high load and higher knockout surface capacities, adapting to any production need.
Gamma-Mill No Pit Efficiency and compactness in sand recLAMATION
The Gamma-Mill No Pit is a plant that combines the shakeout and mechanical reclamation of sands in a single solution. Ideal for the treatment of medium-sized moulds/flasks.It is a compact solution that guarantees high efficiency and operational flexibility.
Technical details:
Available in different configurations, with grids ranging from 1500×1500 to 3000×2500 mm, the Gamma-Mill No Pit adapts perfectly to the needs of each customer.
Load capacity: With a maximum load of 5 tons, and a flow rate of up to 10 t/h, this plant is able to handle high amounts of material.
“Pitless” solution: Thanks to the use of a vibrating elevator, the installation of the Gamma-Mill No Pit is particularly simple and fast, eliminating the need to carry out onerous excavation works.
Benefits:
Maximum efficiency: The shakeout and reclamation process is optimised in a single plant.
Flexibility: The ability to customise the grid size and load capacity makes the Gamma-Mill No Pit suitable for a wide range of applications.
Cost reduction: The absence of excavation works and the ease of installation result in a significant reduction in the costs of building the plant.
GAMMA-MILL Mechanical reclamation of sands
Tested in hundreds of applications around the world,
The Gamma Mill is a plant designed for the mechanical reclamation of sands.
Technical details:
Operating principle: The Gamma Mill uses a vibration system to subject the sand to an intense mechanical action. The grids, equipped with openings of different sizes, allow the sand to crumble to the desired size, while removing the resin residues present on the grain.
Modularity: Available in different configurations, with capacities ranging from 5 to 20 tons per hour, the Gamma Mill adapts to any production requirement.
Elimination of contaminants: Metal residues and waste are retained inside the machine and discharged through a practical rear door.
Benefits:
High product quality: The Gamma-Mill guarantees a deep cleaning of the sand, eliminating much of the resin residue on the granule and removing the waste present in the sand.
Efficiency: Thanks to the combined action of vibrations and grids, the recovery process is fast and efficient.
Cost reductions: Mechanical sand recovery significantly reduces the costs of disposal and the purchase of new sand.
Respect for the environment: By reducing the amount of waste and promoting the reuse of resources, the Gamma Mill contributes to environmental protection.
CRUSHER
The Crusher is the machine developed by Sogemi specifically for the treatment and crushing of massive sand cores.
Available in two different configurations, with a capacity of 3 to 10 t/h.
Technical details:
Working principle: The Crusher uses a vibration system to subject the sand to an intense mechanical action: the cores of sand are pushed against a special perforated sheet plate positioned on an oblique plane that quickly reduces the cores in granular sand.
Benefits:
Ease of maintenance:
Thanks to the presence of a single grid, specially designed and easily removable, cleaning and maintenance operations are minimised, optimising machine downtime.
Coolers Classifiers Sogemi Efficiency and Precision in Sand Dedusting
Sogemi Grading Coolers are state-of-the-art systems designed to cool and dedust the sands used in resin sand moulding.
How they work:
Positioned downstream of the mechanical and thermal reclamation plants, these machines use a fluidised bed system. Inside, a double circuit of copper finned tubes is routed by chilled water. The hot sand, in contact with these pipes, gives up its heat, reaching the desired temperature. At the same time, an efficient filtration system eliminates suspended dust, ensuring a high cleanliness of the final product.
Flexibility and customisation:
Thanks to the possibility of adjusting the temperature of the cooling water, through the use of a refrigeration group, it is possible to obtain a precise and constant sand temperature, regardless of environmental conditions. Sogemi offers a wide range of models, with capacities ranging from 5 to 20 tons per hour, to meet the needs of every type of production process.
Benefits:
- High efficiency: Rapid and constant cooling of the sand.
- High purity: Elimination of dust and impurities.
- Flexibility: Wide range of models and customisation possibilities.
- Respect for the environment: Reduction of environmental impact thanks to sand recycling.
Sogemi Coolers Classifiers: The perfect solution for a sustainable production cycle.
SIMPLEX Thermal regeneration of sand Save and respect the environment with Simplex
With the introduction of SIMPLEX, 35 years ago, Sogemi revolutionised the thermal regeneration sector of sands, offering efficient and sustainable solutions.
To date, Sogemi provides a wide range of regeneration plants: starting from a capacity of 0.5 t/h up to 12 t/h.
Benefits:
>Savings: “Zeroing the costs of sand disposal and purchase of new sand. Regenerated sand has a controlled and superior quality of virgin sand.
> Efficiency: “Our system is the most efficient on the market, thanks to its innovative heat exchanger built into the machine, which allows a high heat exchange between hot calcined sand and fluidisation air”.
> Sustainability: “Contribute to the protection of the environment by reducing the disposal of exhausted sand.”
> Quality: “Get a regenerated sand of the highest quality, ready to be reused in your production process.
Technical characteristics:
> Our system, thanks to the fluidised bed calcination chamber and automatic control, guarantees a complete and uniform regeneration process. The sand is heated to high temperatures, eliminating impurities and restoring its original characteristics.
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- The calcination chamber is designed so that gaseous emissions are within the limits set by all European and international laws.
- It is not necessary to insert any downstream post-combustor.
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- The sand is treated at a temperature ~ 600°C which allows to eliminate all impurities.
- The most efficient system: Equipped with an innovative heat exchanger that allows high heat exchange between hot calcined sand and fluidisation air.
> Totally automatic cycle, ease of conduct and reduced maintenance.
Regenerate your sand, save and respect the environment with Simplex
Gammasil plant: Recovery of sands with silicates
Gammasil offers an innovative and sustainable solution, allowing up to 95% of the treated sand to be recovered.
Gammasil is a plant for the reclamation of agglomerated sands with silicates and an additive in liquid form, ester or propylene carbonate (not applicable to gassing systems with CO2).
The plant performs a thermo-mechanical treatment on the sand and obtains a high recovery, up to 95% of the total treated sand.
Different models with modular capacity from 3t/h to 12 t/h are available.
Benefits for the customer:
Efficiency: “High recovery of up to 95% of sand, with significant economic savings.”
Flexibility: “Available in different configurations to suit each customer’s specific needs.”
Technical characteristics:
The thermo-mechanical treatment, the heart of the Gammasil process, allows you to effectively separate the binders from the sand, guaranteeing a high quality final product.”
Why choose Gammasil?
- Efficiency: High recovery and economic savings.
- Flexibility: Customisable configurations for every need.
How does it work?
The thermo-mechanical treatment, the heart of the Gammasil process, allows you to effectively separate the inorganic binders from the sand, guaranteeing a final product of high quality and ready to be reused.
Benefits:
- Reduction of disposal costs: Recovers most of the treated sand.
- Less environmental impact: Ecological and sustainable process.
- Increased production efficiency: Reuse the reclaimed sand in your process.
CHROMITE SAND SEPARATION PLANT
Maximise your chrome with Sogemi
98% purity guaranteed: our solution for flawless chromite Turn your chromite into a valuable asset.
Our state-of-the-art separation plant is designed to extract the maximum value from your chromite sand.
Thanks to our magnetic and gravimetric separation system, we achieve a purity of 98%, separating chromite from silica sand and eliminating impurities, guaranteeing a final product of the highest quality.
How does it work?
Our process is based on established physical principles, but applied with cutting-edge technology. The combination of magnetic and gravimetric separation allows us to precisely isolate the chromite granules from the other particles, obtaining an extremely pure final product.
INORGREC
The innovative solution for the recovery of sands with inorganic binders
INORGREC is the cutting-edge plant developed by Sogemi for the efficient recovery of agglomerated sands with innovative inorganic binders of the latest generation.
How does it work?
E’ a thermo-mechanical treatment, in fact combining a sand grain spoliation treatment through our innovative pneumatic scrubber with our Simplex thermal regeneration plant, INORGREC guarantees an exceptional yield of ~85% on the treated sand. This means that we recover and reuse a significant amount of material, greatly reducing disposal costs and contributing to environmental sustainability.
Key advantages:
- High yield: Recovers up to 85% of the treated sand.
- Flexibility: Adapts to different types of binders.
- Sustainability: Minimises waste and contributes to the circular economy.
- Efficiency: Continuous process with a capacity of 3 to 6 tons per hour.
GREEN REC
GREEN REC is the state-of-the-art system developed by Sogemi for the efficient recovery of core sands mixed with green sand.
The regenerated sand is then reused for the production of new cores.
How does it work?
It is a thermo-mechanical treatment, combining a sand grain spoliation treatment through our innovative pneumatic scrubber with our Simplex thermal regeneration plant, GREEN-REC guarantees an exceptional yield of ~85% on the treated sand.
This means that we recover and reuse a significant amount of material, greatly reducing disposal costs and contributing to environmental sustainability.
Pneumatic transport with a full tube Efficiency meets delicacy
For over 50 years, Sogemi has guaranteed innovative and reliable transport solutions
The full tube pneumatic transport
The full tube pneumatic transport technology is the ideal solution for moving foundry sand without degrading the grain. Thanks to the experience gained in over 50 years, Sogemi offers customised systems, able to meet the most specific needs of each customer.
Why choose full tube pneumatic transport?
- Integrity: The pipes, always full of material, minimise mechanical stress, preserving the integrity of the granules and ensuring transport at low speeds.
- Energy efficiency: Low compressed air consumption translates into low operating costs, optimising your production.
- Versatility: Our plants are suitable for transporting a wide range of materials, from sands to powders, thanks to the use of specific technologies for each type.
- Reliability: Automatic control systems ensure optimal operation and a long lifespan.
How does it work?
The principle is simple: the sand is transported inside pipes that remain completely full, thus reducing the speed of the material thanks to a controlled air flow. This system allows you to avoid the wear of the pipes and curves, ensuring a smooth transport.
The advantages of full tube pneumatic transport:
- Reduction of maintenance costs: Less wear of pipes and components.
- Increased productivity: Continuous and efficient transport.
- Lower environmental impact: Reduction of energy consumption.
- Increased security: Automatic control systems and constant monitoring.
COMBI INDUSTRIAL VACUUM CLEANER – VAC
An industrial cleaning and suction system used in various sectors beyond foundries, including the ceramic, chemical, and mining industries.
Easily maneuverable with a forklift.
Robust design suited for the foundry environment.
Collection container with a capacity of 4 m³ for material collection.
Range of hose sizes and accessories suitable for the application (easily interchangeable).
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